When you need something for filtering, reinforcing or even decorating, there is one thing that you must consider – woven wire mesh. Woven wire mesh is characterized by tiny openings. With this, it is also
When you need something for filtering, reinforcing or even decorating, there is one thing that you must consider – woven wire mesh. Woven wire mesh is characterized by tiny openings. With this, it is also called wire cloth or wire fabric.
For a successful application, you must understand your options particularly the materials used for fabricating woven wire mesh. As you guessed right, the material used to weave is a big cost driver. While cost is important, you should focus more on the high quality of the woven wire mesh.
When choosing woven wire mesh material, keep in mind that there is no single material with all the characteristics. With this, you have to be familiar with the features of every material to make an informed decision. So, here are the different materials used for fabricating woven wire mesh:
Aluminum alloy is the alloy of magnesium and aluminum. This is ideal because of its good corrosion resistance and electrical/thermal conductivity. Aside from these, aluminum alloy is lightweight but it has high strength. Many manufacturers consider this because it is easy to fabricate.
The most widely used is copper, which is categorized into three:
- Red copper: this contains around 99% copper. Remember that copper features excellent insulation of sound.
- Brass: of the three categories, this is by far the most common because of its character. It has resistance to alkali and acid as well as tension stress and extensibility. With this, it is used to filter solid, liquid and gas.
- Phosphor bronze: this contains 85-90% copper then the remaining 10-15% tin. This material offers outstanding ductility.
In the line of production, stainless steel is commonly used because of its plethora of outstanding characters. For one, it is resistant to different elements like acid, heat, alkali, rust, and corrosion. With this, it is excellent in harsh condition applications.
Finally, there is a galvanized wire, which is a kind of surface treatment. In galvanized wire, the material is carbon steel. It is outstanding because of its resistance to rust and corrosion. It can also form a solid surface.
After learning about the materials used for woven wire mesh, the work isn’t done yet because you still have to be familiar with the weaving types. Different weaving types include the following:
- Crimped: in this pattern, the wires are curled before the process of weaving. This is done to ensure accurate opening and keeping the wires in their positions.
- Plain: in this pattern, the wires are alternately woven over and under each other.
- Twill: upon closer look, twill has a more solid structure compared to plain weave. This is because every weft wire passes over and under two successive rows.
Dutch: the Dutch weave comes in three different forms – plain, twill, and reverse. Regardless of the type, the Dutch weave is used for industrial filtering because of its high stiffness and small opening.